Biotech Lab Automation
Industry
Pharmaceutical
Business Issue
Customer is building a new state of the art Research and Development facility
to discover new drugs. Their existing R&D facility is out of date
and will be decommissioned.
Project Summary
This project included providing automation services and products to automate
Biotech process control equipment and the associated utilities that support
the processes. This equipment included:
- Media Prep
- Bioreactors
- Mueller Fermentor Skids
- Purified Water
- Glycol
- Chilled Water
- Biowaste
- Monitoring of other utilities and lab equipment
Scope Responsibility
Cornerstone Controls was responsible for the following areas:
- Project Management
- Automation Consulting to define system architecture, validation approach
and software development methodology.
- DeltaV Hardware Design Review and Procurement
- DeltaV Configuration
- Functional Requirement Development
- Process Application Software Design, Development and Testing
- Installation and Commissioning Support
- DeltaV platform installation and qualification
- Software debug
- Instrument Engineering
- The DeltaV system was comprised of 3000 I/O points, 12 process cells,
19 operator workstations and 15 controllers. The control system
included Foundation Fieldbus, Device Net and OPC technologies.
Results
Project still in process